The term Nitinol does not have one specific type of material attached to it. It refers to materials that contain nickel and titanium which have certain response characteristics. These different materials are super-elastic Nitinol, SMA Nitinol, and Flexinol. Each material has specific abilities, and each material has overlapping abilities. Each look exactly the same as the other, but the difference in type is dictated by the processes they undergo at production.
Super-elastic Nitinol
SE Nitinol is a type of Nitinol that is used for super-elastic applications such as in the medical field. Characteristics are:
- A super-elastic ability that deforms the crystalline structure rather than kink like other metals.
- A low transition temperature, usually below room temperature in order to stay in the austenite phase at room temperature.
- The ability to change to the softer martensite phase when strain is applied, and change back to the stiffer austenite phase when the strain is released.
- Typically "as-drawn." A rougher surface treatment, unless being used as a medical device.
- High electrical resistance
SMA Nitinol
SM Nitinol is not the most common form of Nitinol, but it is the type that is typically referenced when mentioned. The characteristics of Nitinol are:
- A mixture of titanium and nickel
- The ability to be flexed and strained below the transition temperature, and returned to a "memorized" shape when heated above its transition temperature.
- The ability to be given many surface treatments by machining, etching, polishing, sandblasting, coating, or plating.
- Bio-compatibility when given an oxide and electro-polished surface treatment.
- A certain amount of super-elasticity.
- Infinite shelf life under normal conditions (below 200C).
- High electrical resistance
Flexinol
Flexinol was developed by Dynalloy Corporation to produce a type of Nitinol that is specifically engineered for actuation applications. Characteristics of Flexinol include those of SMA Nitinol, plus:
- Super processed and controlled to produce much smaller diameter wires (50um, 100um, 150um, 250um, and 370um).
- Designed to contract from 2%-5% of their length when actuated.